Kia Sportage 2012 1.7 CRDi perplexing issue

Roninoz

New member
Sep 5, 2024
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Hello, I am seeking guidance in the appropriate way.

The issue is extensive.

My Kia Sportage now has difficulty with hot starts; it starts without issue while cold, but requires a wait of around 10 minutes after running before it can be restarted. During attempts to initiate a hot start, there is no cranking action. Upon starting the vehicle and driving for no more than thirty minutes, it operates flawlessly, exhibiting no unusual noises, power deficiencies, or electrical malfunctions; the engine temperature reaches the optimal level without overheating.

After replacing the EGR valve, the automobile operated for 30 seconds before stalling.

I saw that it was not receiving gasoline, so I replaced the primary Kia relay, which controls the fuel pump, since my relay tester indicated that this relay was defective, with a non-Kia relay (the tester confirmed it was functional). However, there was still no success, and this inadvertently activated the immobilizer for some reason.

The vehicle was taken to Kia in Christchurch to address the immobiliser issue. They replaced the EMS box due to a lack of power output, which resolved the immobiliser problem; however, the car remained non-operational due to insufficient fuel delivery. Consequently, a new low-pressure fuel pump was installed, enabling the car to start, albeit intermittently. Subsequently, a new starter motor was installed, yet there was no improvement.

Kia suspected an electrical malfunction, so they connected the starter motor and alternator by bypassing the main wiring harness directly to a new battery installed in my car for testing. Despite this, the vehicle continued to only start when cold, and they also replaced the ground connections.

Kia declined to perform further work, as the vehicle was classified as a breakdown and was contributing to their backlog. Consequently, I retrieved the car. Their recommendation indicated a short circuit in the main positive terminal wiring harness; however, rather than investing extensive time in testing, I opted to install a new wiring harness, which ultimately did not resolve the issue.

I have observed that the vehicle is currently losing coolant, and I continue to experience the cold start issue. There are no apparent signs of leakage, except for moisture accumulating at the rear of the engine beneath one of the supporting brackets situated directly below the manifold, which occasionally drips onto the floor. However, this does not occur at a rate commensurate with the coolant loss. Furthermore, it appears dry in all areas above this point, and I am unable to detect any residue, although visibility is somewhat limited.

I suspected the head gasket; however, there is no white smoke emanating from the exhaust, the oil appears normal (not emulsified), and the level is acceptable, albeit slightly elevated. It was serviced in December, and it seems they have marginally overfilled it, but not to a degree that would induce issues.

Does anybody have any insight about what it may be? I hypothesize that a leak in the EGR cooler is causing the coolant temperature sensor to fail, hence preventing me from hot starting the vehicle; nevertheless, I am otherwise perplexed.

I completed the automobile payment in September and decided to invest in new tires, a service, new brakes, and an EGR valve, since it was deteriorating. My intention was to maintain the vehicle for a few more years before acquiring a new one; however, the expenses are now exceeding the previous payments.
 
It seems to be an unreliable sensor. Possibly the crankshaft position or the manifold absolute pressure (MAP). Disconnect the MAP sensor and the coolant temperature sensor individually to observe any changes; the engine will not operate without the crank sensor.

Ultimately, no data sent to the engine computer is preferable than erroneous information.
 
Thank you for that. I will attempt it and observe the outcome. The coolant temperature sensor is promising based on my study; however, I will likely need to wait until tomorrow to address it. I will inform you of the results.👍
 
An OBD II device owned by a neighbor links to his tablet. When I retrieved it from Kia, their diagnostic equipment likewise indicated that there were no fault codes present.
 
If you have complete confidence in the code readers reporting the absence of fault codes, why would you replace components indiscriminately?

It is advisable to engage a competent and recognized diagnostics technician.
 
I have spent a substantial amount of money on purportedly competent and reputed technicians to service my vehicle, only to discover their ineffectiveness. Since settling my financing, I have invested about £6000 on the car, mostly via 'professionals.' £1600 for brakes, servicing, and new tires; £1200 for MOT repairs; £800 for EGR replacement; £2000 paid to Kia, none of which have successfully identified or rectified the defect.
I have reached a juncture where I can no longer place my trust in reputable technicians, nor can I afford their services. I possess sufficient proficiency to undertake necessary repairs myself, but I refuse to compensate individuals who may engage in futile efforts and potentially defraud me. It appears that Kia's so-called 'master technician' was replacing components that were either unnecessary or unrelated to the issue at hand, albeit likely without malicious intent.

Many others have suggested purchasing a new automobile; but, I find myself financially committed to my current vehicle and prefer not to squander the funds spent on the 'professionals' who have exploited me.